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Category: Deming Disciple

Dr. Deming – Profound Knowledge

This post continues my series on W. Edwards Deming and the impact his principles and philosophies have had on my life. Previous posts can be read HERE and HERE and HERE.

The previous post focused on the prevailing Whack-a-Mole (WhaM) management paradigm that confronted Dr. Deming when he was contracted to achieve quality improvements in the automotive industry. It is my belief that Ford management was naive about the depth of Deming’s principles and philosophies and the dramatic changes their adoption would require. 

Consistent with WhaM, the possibility of solution/survival made choosing Deming to lead them out of desperate straits an uncontested choice. That decision ultimately proved to be bittersweet. As documented earlier, the result of Deming’s influence brought dramatic returns in improved quality, sales and profitability. What was not so obvious was the equally, if not greater , impact on the culture of Ford Motor Company. Deming’s theory of Profound Knowledge  proved to be a persistent challenge to Ford’s management and established a trajectory that would transform the company’s future.

Profound Knowledge

Deming’s theory of profound knowledge is a management philosophy grounded in systems theory. It is based on the principle that each organization is composed of a system of interrelated processes and people which make up system’s components.

The preceding is more descriptive than a definition. While it is accurate it does not do justice to the concept of Profound Knowledge Dr. Deming understood and taught. 

The radical character and nature of Deming’s Profound Knowledge becomes clearer in reading  the Merriam – Webster Dictionary definition of profound:

  • having intellectual depth and insight.
  • difficult to fathom or understand
  • extending far below the surface
  • coming from, reaching to, or situated at a depth 
  • characterized by intensity of feeling or quality
  • all encompassing : COMPLETE

The idea of profound knowledge being a theory also skews understanding to some degree. To some, theory implies speculation. The following definition of theory clarifies its application to profound knowledge.

Theory: a supposition or a system of ideas intended to explain something, especially one based on general principles independent of the thing to be explained.

With that introduction, I will attempt to summarize the ways in which Profound Knowledge (PK) has influenced my life. It is necessary to begin with a  fundamental premise Deming held:

PK generally comes from outside the system and is only useful if it is invited and received with an eagerness to learn and improve. A system cannot understand itself without help from outside the system, because prior experiences will bias objectivity, preventing critical analysis of the organization. Critical self-examination is difficult without impartial analysis from outside the organization. Also, insiders can rarely serve as hostile critics who speak frankly without fear of reprisals.

Without acceptance of that premise, Deming was vulnerable to the inherent mechanisms of organizations to protect themselves. Like organizations, individuals are adverse to self-examination and even though they may submit to self-examination will resist and rationalize negative conclusions. That remains a challenge for me. Humility and fallibility are rare commodities. 

Deming’s Theory of Profound Knowledge consists of four parts: Appreciation for a system, Knowledge about variation, Theory of knowledge,  Knowledge of psychology

A more comprehensive examination PF can be found in “There is a Relationship Between Systems Thinking and W. Edwards Deming’s Theory of Profound Knowledge by Dr. Barbara Berry” as well as other available sources. I would encourage readers to seek those out. For the purposes of this post, I will share some personal take-always that generally relate to the the four parts above.

Appreciation of a System: 

Organizations are a system. Each organization is composed of a system of interrelated processes and people. Action in one part of the system will have effects in the other parts, that is, “unintended consequences.” By learning about systems we can better avoid these unintended consequences and optimize the whole system.

For a WhaM manager, facing the reality that their business / organization is a system rather than a conglomeration of seemingly unrelated problems, is a life changing proposition. It soon becomes painfully apparent that the skills and tools they have employed to be successful in managing and controlling, are inadequate, or worse, useless. (The irony being that WhaM was successful in whacking whatever mole appeared, not in achieving quality.) When the definition of success shifts from whacking a mole and becomes not just improving quality, but leading continuous quality improvement, a new paradigm has emerged.

This is true of any human organization. The personal impact beyond Ford Motor Company was felt most acutely in my family and church. In each case, I came to understand it was about leading, not about managing. 

Knowledge of variation

Appreciation of a system depends on understanding the interconnectedness and interdependence.  Interconnectedness must be clearly defined and documented for successful flow or continuous improvement of the process.

No two things are exactly alike, not people, not processes. Variation is a natural, inevitable part of life.  This principle of variation is irrefutable but WhaM employs solutions which ignore that principle. Essentially, a one-size-fits-all approach. Expediency triumphs and avoids the hard work of leading while satisfying misguided objectives. Perhaps a alternative definition of insanity could be: Expecting to eliminate variation. 

Once there is an appreciation of systems, it should not take much imagination to understand how counter-productive such a goal can be to organizations. 

Theory of Knowledge

The theory of knowledge implies that system improvement depends on continuous study of the organization. Improvement is learning and developing new knowledge about the system.

Deming said. “In God we trust God, all others bring data”. As humans we are subject to self-deception regarding how much we know and whether it is accurate or true. A general human tendency toward infallibility and arrogance becomes exponentially greater when given responsibility for leadership. In my experience, many, if not most decisions by leadership are made without reliable understanding of the system and/or good data. Accepting the principle of variation, study of the organization will be necessarily continuous. The quality of knowledge about systems is dependent on reliable data. Deming’s primary tool for obtaining reliable data is Statistical Process Control (SPC). SPC is worthy of its own conversation and beyond the scope of this post. 

Sources of data, in the absence of a disciplined approach like SPC, often relied upon are opinion, past experience, anecdote, tradition, SWAG, et al. Increasingly prevalent is reliance on social media. 

The personal impact of Deming’s theory of knowledge and SPC have resulted in an  awareness of the necessity of reliable data to make decisions and an attendant caution with regard to the reliability of data presented. Where practicable, I insistent on verification of data.

Knowledge of Psychology 

WhaM requires a management style of command and control,  creativity and cooperative skills are not encouraged.  WhaM management theory holds that everyone learns alike and that motivation is extrinsic and influenced by external forces of reward or punishment and fear. It is at those intersections that Deming’s principles and philosophies encountered their stiffest opposition. 

Deming believed that people are born with intrinsic motivation, self-esteem, desire to learn, finding creativity and joy in accomplishment, and a need for freedom and belonging.

As implementation proceeded it became clear that WhaM management, including myself, did not accept Deming’s premises about people to be true. Ironically, we believed they were true of ourselves. Although many of Deming’s principles  could be implemented and produce benefits, without acceptance and internalization of his philosophies regarding human behavior, organizations will not achieve their full potential. If I could reduce that philosophy to one simple phrase, it would be “Treat others as you want to be treated.” It was on that point that Deming’s relationship with Ford Motor Company took a left turn and eventually ended. Like most organizations, and for that matter, most people, the requirement to subject oneself to self-examination and see ourselves as we truly are and make changes is a bridge we are not willing to cross.  For those who are willing to make that journey, the rewards are worthwhile.

“The individual, transformed, will perceive new meaning to his life, to events, to numbers, to interactions between people. Once the individual understands the system of profound knowledge, he will apply its principles in every kind of relationship with other people. He will have a basis for judgment of his own decisions and for transformation of the organizations that he belongs to.”

If you have endured to this point, thank you. This post completes my series on Dr. Deming. 

Dr. Deming meets Whack-a-Mole

This post continues my series on W. Edwards Deming and the impact his principles and philosophies have had on my life. Previous posts can be read HERE and HERE

Deming is best known for his Fourteen Points for Quality Improvement and for his System of Profound Knowledge. Understanding how Deming’s ideas were transformative for my life, and Can potentially impact your own life, is made more difficult by the vocabulary and context of his work (primarily quality improvement in industrial settings). 

Before engaging Deming’s System of Profound Knowledge, I thought it important to clarify the prevailing management paradigm Deming was addressing; and, hopefully, provide a backdrop against which the dramatic nature of necessary change and transformation can be understood.

After considerable pondering, I settled on Whack-a-Mole (WhaM) as a suitable metaphor.

An arcade game, whack-a-mole requires quick reflexes and acute visual and manual dexterity. Mechanical moles appear in random locations at unpredictable intervals. The game’s objective is to smash one mole with a mallet before another mole appears. Typically points are awarded for each whacked mole, with enough awarded points, a prize is won. Its popularity and difficulty  resulted in the term whac-a-mole” (or “Whack-a-mole”) being used colloquially to denote a repetitious and futile task: each time a task is finished or a problem is dealt with, yet another task/problem appears elsewhere. (Wikipedia)

Deming’s primary audience was industry, more specifically the automotive sector. The goal of his principles and philosophies was quality improvement. However, he understood that his approach to quality improvement as universally applicable to all organizations. A common reality of human organizations is the necessity of good quality to be successful; quality defined as the degree to which performance meets expectations. No matter what organization, poor quality, is the bane of leadership and a constant threat to success, if not survival. 

When organizations experience less than desired products and/or services, it is the result of defects and/or problems within the organization. The responsibility of leadership/management is to eliminate defects/problems i.e. improve quality.

The prevailing leadership paradigm for achieving quality in the auto industry, and, as a I came to understand, most organizations, is akin to WhaM, the Whack-a-Mole game. LIke a WhaM player in the arcade, management, with mallet in hand, diligently whacks at the randomly appearing moles (defects/problems) killing them; only to have another mole appear in a different location. The game continues endlessly. The player (manager) works hard and becomes more skilled with her mallet but the moles just keep coming. 

 Moles are representative of all defects/problems that contribute to poor quality. Whenever one appears management instinctively reacts with swift and decisive action, using the mallet at their disposal. Unfortunately, like WhaM, when one mole is slain another appears. Ultimately, management’s job is defined primarily as a mole killer.  As someone has said, “When the only tool you have is a hammer, everything looks like a nail.” 

Realizing that not all moles are not the same, and that one kind of mallet doesn’t work on different moles, over time, management developed and utilized many different mallets. Prominent mallets include: rules, regulations, manuals, policies, procedures, discipline, punishment, work harder, management by objective, quotas, slogans, performance reviews, bonuses, incentives, rewards, et al. 

Despite a variety of mallets and diligent management, the auto industry found itself engaged in WhaM, frantically smashing moles with little progress toward achieving quality necessary for survival against Japanese competition.  Achieving  phenomenal success turning around Japanese industry following WWII, Deming brought his Theory of Profound knowledge to the U.S. 

Profound Knowledge is a  management philosophy grounded in systems theory. It is based on the principle that each organization is composed of a system of interrelated processes and people which make up system’s components. Profound  knowledge is an understanding of the relationship between the essential components of systems. A fatal flaw of WhaM management is centered in the absence of system thinking. 

Succeeding posts will focus on Dr. Deming’s Profound Knowledge confrontation with Whack-a-Mole

Because of the tedious nature of this subject, I want to state some reasons why I am persistent in writing on this subject. Hopefully, that will provide some impetus for readers to engage and wrestle with implications to their lives.

  • I am confident that many organizations continue operate under WhaM management.  This subject is personally relevant to me because organizations which I have been a member and/or a leader all struggle to achieve quality. Beyond business, church, family and academia are no exception. My name is George and I am WhaM addict.
  • Understanding Profound Knowledge is life altering. Deming described the impact of Profound Knowledge: 

The individual, transformed, will perceive new meaning to his life, to events, to numbers, to interactions between people. Once the individual understands the system of profound knowledge, he will apply its principles in every kind of relationship with other people. He will have a basis for judgment of his own decisions and for transformation of the organizations that he belongs to. “My experience affirms Deming’s assertions.

  • Profound Knowledge has not superseded or replaced my Christian faith, rather it has helped clarify powers and principalities that reside in me and work against spiritual growth and deeper faith. Essentially, I have a quality problem. 

I hope you will continue to walk with me along this path less traveled. Thanks for reading.

Deming – Work Harder

This post is a follow up Io Intersections- Dr. Deming. If you have not read that post, I encourage you to read it so you will understand the context of this post.

I regard the influence of Deming’s thinking to be transformative for my life. In this post, I want to begin to give some substance to the transformations I experienced. 

I encountered Deming in the context of Ford Motor Company, particularly the Kentucky Truck Plant. The focus was on improvement of product quality and organizational changes necessary to achieve quality goals. I remember my initial perception being that we were embarking on another program to do quality better. Essentially, work harder at what we had been doing. 

Upon being introduced to Deming, my fundamental belief, and the belief of Ford management, that improvement is achieved through working harder, was challenged and proved false. 

At some point, I began to realize that what Deming was asserting was not just about Ford and industry in general, but applied universally to all human organizations. For me, family and church were the first to come to mind. 

Working harder as a solution, to most, if not all problems , was the default position for myself and for most people I knew. To have that option, questioned, much less eliminated, was traumatic, to say the least. My intuitive rebuttal was to interpret Deming to be saying that hard work is a negative. That was not the case, he dealred hard work is good and necessary, just not the solution to systemic problems. 

This was transformative personally. The belief that solutions to systemic problems is working harder, or, do better, implies that the sole responsibility for the problem falls on the indiviual, employee, wife, child, church member, or others within the organization. Under such an assumption, the role of leadership is largely confined to discerning how to get followers to work harder and do better. 

A work harder assumption regarding solutions to systemic problems is deeply related to one’s belief regarding the nature of human beings. That revelation was an occasion for much reflection, self-assessment and repentance. 

Although my understandings, with regard to work harder as a solution, were transformed; I continue to struggle with the temptation take the path of least resistance and, ironically, avoid the hard work of solving systemic problems. 

A continued prelevance of the “work harder” mentality is demonstrated broadly in our culture. From political podiums, pulpits, corporate offices and academia, it underlies and feeds the divisions that threaten our future and and is a barrier to much desired resolution.

My next post is, Deming – Systems Thinking 

Intersections – Dr. Deming

This post continues a series entitled intersections. As I reflect on my life’s journey, various intersections along the way come to mind. My ambition was for a straight and narrow path. but, that’s not how life goes.

 Over three decades ago, Ford Motor Company and the rest of the American automakers awoke to the threat of Japanese automakers. The competition was real and the future of the big three automakers, General Motors, Ford and Chryler was not certain. 

It was in that context that I was first introduced to Dr. W. Edwards Deming. Of course, we did not meet personally. His philosophies and principles have had a profound influence on Ford Motor Company and for me, as well as american industry in general. The following Wikipedia excerpt Provides some insight into the depth of his influence on Ford.

Ford Motor Company was one of the first American corporations to seek help from Deming. In 1981, Ford’s sales were falling. Between 1979 and 1982, Ford had incurred $3 billion in losses. Ford’s newly appointed Corporate Quality Director, Larry Moore, was charged with recruiting Deming to help jump-start a quality movement at Ford. Deming questioned the company’s culture and the way its managers operated. To Ford’s surprise, Deming talked not about quality, but about management. He told Ford that management actions were responsible for 85% of all problems in developing better cars. In 1986, Ford came out with a profitable line of cars, the Taurus-Sable line. In a letter to AutoweekDonald Petersen, then Ford chairman, said, “We are moving toward building a quality culture at Ford and the many changes that have been taking place here have their roots directly in Deming’s teachings.” By 1986, Ford had become the most profitable American auto company. For the first time since the 1920s, its earnings had exceeded those of archrival General Motors (GM). Ford had come to lead the American automobile industry in improvements. Ford’s following years’ earnings confirmed that its success was not a fluke, for its earnings continued to exceed GM and Chrysler’s.

Although the impact of Deming on Ford was dramatic, based on his accomplishments In his career prior to Ford, they should not have come as a surprise. Wikipedia provides a helpful summary of his career. https://en.wikipedia.org/wiki/W._Edwards_Deming

My experience with Dr. Deming , came via statistical process control and his management philosophies. In the midst of the above mentioned crisis of Ford Motor Company, my job responsibilities shifted to initiatives that were derived from Deming’s consultation with Ford executive management. 

One of the first  impacts of Deming on our assembly plant was the hiring of a cadre of young and mostly female statiticians and the formation of a Statistical Process Control (SPC) group. They were commissioned with the task of implementing SPC throughout our plant, which proved to be a daunting assignment.

Concurrent with SPC came Employee Involvement (EI), a joint initiative between the United Autoworkers Union (UAW) and Ford Motor Company. Also a derivitive of Deming’s influence and the Japanese competition crisis, longstanding  UAW/Ford anomosities were transcended as they joined forces against a common foe.

My responsibilty in EI was introducing and orientating every hourly employee, 40-50  at a time in an eight hour class. The plant popoulation was around 1500-2000  hourly employees at that time.  As SPC was met with much skeptism by salaried employees, EI was met with equal, if not more, suspicion by hourly employees. That experience is worthy of its own post. 

The radical nature of Deming’s methodologies and philosophies became most apparent when introduced to management and salaried employees. If the hourly ranks were fearful, management was terrified. The implications of adopting Deming’s management philosophies were a clear threat to the prevailing culture of Ford Motor Company. Change is hard enough, but when your career depends on making changes which are completely contary to all you have been taught; and makes skills that got you whatever measure of success you have achieved obsolete, it is terrifying. For management, the change required was not optional, get on board or get off. 

The  following are a few quotes from Deming related to his mangement philosophy. I believe they will help in understanding its radical nature.

“It is not necessary to change. Survival is not mandatory.” 

 “Learning is not compulsory… neither is survival.”

We are being ruined by the best efforts of people who are doing the wrong thing. 

In God we trust, all others bring data.

We know what we told him, but we don’t know what he heard.

……the aim of leadership is not merely to find and record failures of men, but to remove the causes of failure: to help people to do a better job with less effort.

Best efforts are essential. Unfortunately, best efforts, people charging this way and that way without guidance of principles, can do a lot of damage.

Management is responsible for 94% of the problems”

“Inspection does not improve the quality, nor guarantee quality. Inspection is too late. The quality, good or bad, is already in the product. 

Put a good person in a bad system and the bad system wins, no contest.

Two basic rules of life are: 1) Change is inevitable. 2) Everybody resists change.

The greatest waste … is failure to use the abilities of people…to learn about their frustrations and about the contributions that they are eager to make.

If you wait for people to come to you, you’ll only get small problems. You must go and find them. The big problems are where people don’t realize they have one in the first place.

During the meeting, our division president asked Dr. Deming, “Is there hope for GM?” Dr. Deming’s reply: “Sometimes you have to wait for people to die.”

Via Eric Budd – “In attempting to understand why he might say something like this, I ran across this quote, ‘A new scientific truth does not triumph by convincing its opponents and making them see the light, but rather its opponents eventually die, and a new generation grows up that is familiar with it.’

A leader is a coach, not a judge.

He that would run his company on visible figures alone will in time have neither company nor figures

Long-term commitment to new learning and new philosophy is required of any management that seeks transformation. The timid and the fainthearted, and people that expect quick results, are doomed to disappointment.

My job respnsibilty after EI was as an internal consultant to management, working with an external consulting firm hired by Ford. Our assignment was to facilitate senior management’s transition from traditional mangement philosophies to a participative management phililoshophy. That, too, is worthy of another of another post.

This excerpt from Deming’s writings may be helpful in providing understanding why I would write about my encounter.

The first step is transformation of the individual. This transformation is discontinuous. It comes from understanding of the system of profound knowledge.The individual, transformed, will perceive new meaning to his life, to events, to numbers, to interactions between people. Once the individual understands the system of profound knowledge, he will apply its principles in every kind of relationship with other people. He will have a basis for judgment of his own decisions and for transformation of the organizations that he belongs to.
My encounter with Dr. Deming was transformative and it shaped my life for good. The profound knowledge and principles referenced have permeated my life, family, faith, culture and politics. I fully realize that what I have I have shared leaves many unanswered questions. It is my ambition to write additional posts on the what, why and how my Dr Deming experience has played out over the past 3+ decades.

If you are so inclined, you can engage Deming on your own. His writings and writings about he him are widely accessible. If not, you can wait on my future posts.